Silcarb Recrystallized Pvt Ltd

“Silcarb has been in the field of Manufacturing Silicon Carbide Heating Elements for the past three decades, with its plant located in BANGALORE, South India. The new MOSIL range of mosi2 heaters that Silcarb manufacturers are equivalent to Super Kanthal, Super kanthal 1700, Super kanthal 1800, Super kanthal 1900  and can directly replace the latter ".

Silcarb, having established itself as a quality supplier of Silicon Carbide Heating Elements has now introduced its state-of-the-art technology Furnaces for various applications.

Silcarb has specialized in Manufacturing Furnaces for Melting and Holding of non-ferrous metals, various Heat Treatment Furnaces and High-Temperature Furnaces. Silcarb uses advanced materials and innovative engineering concepts in order to reduce energy consumption in any furnaces manufactured.

The company is also looking for worldwide representatives who can market the products effectively.

Click Here To Open Mosi2 Heater PDF

Silcarb Recrystallized Pvt Ltd Products and Services

40 Years at a Glance

Certificates & Approvals

Employment Opportunities

Values & Commitment

Corporate Sponsorship

Corporate Brochure

Terms & Conditions of Use

Privacy Policy

THERMAL PROCESSING
Ontario – Plant 1
Ontario – Plant 2
Quebec – Thermal Processing Division
Specific Heat Treating & Brazing Approvals

Metallurgical Services Matrix

SERVICES & SUPPORT
Furnace Rebuilds & Upgrades
Hot Zone Rebuilds
Process Controls Upgrades
Ordering Parts
Field Service
Training Seminar

Please Tel : +91-80-23347004 ..if you have urgent query.

Heat Treatment Furnace Manufacturer in Bangalore

We manufacturer world-class heat treatment furnace after surveying and understanding global consumers need since 1982. Global consumer’s demand for our products have been increased rapidly and made emerged top brand company in the world in manufacturing as well as supplying the best quality heat treatment furnaces.

We are pleased to introduce our Company’s capabilities in Designing and Manufacturing Industrial Furnaces for various applications.

We are a technically-scholar and professionally-managed Engineering Company, with each of our Directors having an experience of around 30 years in designing, building and commissioning of Industrial Furnaces and related equipment of all types. With our considerable designing capabilities and actual experience in this field, in our previous companies, we have been able to develop several innovative designs of Furnaces which are economical, long-lasting and highly energy-efficient. Our products price range is very competitive in the global markets but products are very high in technologies than competitors. You are kindly requested to call and let me know your requirements as well as budget.

We have founded Silcarb Recrystallized Pvt. Ltd. in 1982. with a view to offering quality-engineered Furnaces to the Users, with maximum Customer Satisfaction.

Furnaces Manufacturer

Muffle Furnaces

SILCARB is not a brand name only in leading Manufactures and Suppliers of Industrial customized Furnaces and heating elements in India but also in the world since 1985. Fill free to call 9:30AM - 5:30PM on +91-8023347004 for booking your order .....
But the matter is that why global consumers choose Silcarb Recrystallized P Ltd only. There is some positive reason behind it.
1)Its infrastructure is very strong ie no shortage of capital, skilled staffs, technologies, machines and etc.
2)There is a huge demand for silcarb's manufactured products in the global markets.
3) All Industrial manufacturing and supplying processing is going on as per the legal system of India Govt. and International supplying system rules. 
4) This company has won the national and international award in the field of top manufacturing and supplier of industrial furnaces and heating elements in the world.
5)Silcarb has special research and analysis department to gauge the quality and technologies of all the available furnaces and heating elements in the global market so that silcarb could manufacturer the better quality and equipped with latest technologies in their manufactured products. please check below customized video for your good self.

Our global supplying manpower network is as strong as the manufacturing system for promptly responsive to handle the order as well as installation anywhere for global consumers.

kindely cilck the below link for more updated knowledge or call : +91-80-23347004 ..

Silcarb Opinion about Top Ten Concerning World Issues

The third year in a row Silcarb who participated in the World Economic Forum's Global Shapers Survey 2017 believe climate change is the most serious issue affecting the world today.

Nearly half (48.8%) of the survey participants chose climate change as their top concern, and 78.1% said they would be willing to change their lifestyle to protect the environment.

Survey respondents were also in near unequivocal agreement over the cause of climate change. Over 91% of respondents answered "agree" and "strongly agree" with the statement "science has proven that humans are responsible for climate change."

The results come from the WEF annual survey released this week, which was given to more than 31,000 18-to-35-year-olds across 186 countries. All the countries of the world are fighting with their ego that is absolutely wrong for mankind. We are very late now to check out top ten promising causes of the world:-

Read on to see the top-10 most concerning world issues, according to Silcarb Recrystallized

10. Lack of economic opportunity and employment (12.1%)

9. Safety / security / wellbeing (14.1%)

8. Lack of education (15.9%)

7. Food and water security (18.2%)

6. Government accountability and transparency/corruption (22.7%) 

5. Religious conflicts (23.9%)

4. Poverty (29.2%)

3. Inequality (income, discrimination) (30.8%)

2. Large-scale conflict / wars (38.9%)

1. Climate change / destruction of nature (48.8%)

Silcarb Recrystallized Pvt Ltd.

Silcarb is in the field of industrial manufacturing furnaces and other heating elements since 1985. If you want to get industrial furnaces and heating elements, then Silcarb is your first choice.Without any hesitation, you can contact us and know the details of our product.

Overview and application

This is the device converting three-phase power current into single phase intermediate frequency current and enabling metal to produce eddy current loss through electromagnetic field induction to achieve heating and melting and is applicable to melting, heating or holding of steel, copper, iron, aluminum, zinc, tin, nickel silver and other ferrous or nonferrous metal and alloy material, as well as heating treatment prior to forging, sintering and tube-bending forming in casting and melting industries. 

 Performances and features

1. Using a zero-voltage scanning soft-start mode, in any case, may at any time to start or stop, will not have an impact on the power supply.

2. Fast smelting with low production cost; low-pollution and environment-friendly, 

3. A direct effect of the cold furnace melting. The dissolved material will be fully dumped clean. Molten material easy to replace.

4. Power adjustment flexibility. Be able to continuously smooth adjustment. Temperature uniformity can be easily controlled. Oxidation burning less. Metal components evenly.

5. Furnace shell using cast aluminum or steel structure, small footprint, furnace flip dump convenience, according to the need to use electric, manual, hydraulic tilting furnace and other means.

6. Designed to automatically adjust the angle of an inverter circuit that can automatically adjust the load impedance match, without adjustment of capacitance compensation and always run the equipment in good working condition, power supply system diagnostic error function, easy maintenance.

1 Melting time and power consumption/ton is important to equipment power, raw material shape and weight, operator’s skill level, and other elements

2 Power parameters shall be subject to steel melting; lower power is required by melting of copper, aluminum, zinc or other material with a low melting point; please consult Silcarb Technical Department for specific data

3 Configuration: an intermediate frequency power supply, a capacitor cabinet, an overturn control cabinet, body, two sets of reduction boxes and supports, two water cooling cables, and more

4 The above data is of the standard model. We also provide customized non-standard products with different power or melting speed. 

To know the details and inquiry of our products, you can Click here.

Dosing Furnace

 The dosing furnace id a sealed holding furnace without crucible, which used for die casing.The holding chamber is heated by silicon rod.

The shell of dosing furnace is made of section steel and plate. The furnace body is sealed, working under pressure.

The dosing furnace is controlled by the multi-furnace electronic control system, accurately dosing. The AI could be feeding dosing operation. Dosing quantity range is from 0.3kg~100kg, tolerance is ±1.5%.

Dosing furnace carries out the metering by pressure and time, the liquid level of AI id displayed by indicator lights and touch screen on the control cabinet.

It is an aluminium dosing furnace with the flexibility to fulfill even the most demanding dosing requirements with high productivity. The model displayed exhibits features specifically useful for aluminum dosing to sand and low pressure die casting as well as for special purpose foundry applications.

It is equally suitable for small and large aluminium casting weights and variable pouring speeds. It has been carefully designed to dose an optimized. Low turbulence metal stream into the mold the main prerequisite for high casting quality.

Programming of the system is easily performed through a panel PC with a touch-screen. Processing data are stored in a large mold-specific database.

We varying casting positions pose no problems. We can fit the dosing furnace system with a mobile platform specifically designed to meet your aluminium die casting requirements.

Our gravity and sand casting provides maximum precision, excellent energy efficiency, high melt quality and maximum operating life. Special technical innovations also enable a significant increase in productivity during the aluminium die casting process.

   Contact:-

   Website:- www.silcarb.com/

   Tel:- +91-80-23347004 / 23462904.

Silcarb has got the most trusted name engaged in manufacturing and supplying best quality of melting furnaces and a wide range of  Reverberatory Furnaces. Our complete range of furnace is used primarily for melting copper, aluminum and so on. This furnace is refined with our workforce using a high grade of raw material and advanced technology as per the quality of industrial standards. We provide furnaces to customers after a complete check on various parameters of quality and efficiency.

We have utilized the advanced technologies specifically for the Top Reverberatory Furnaces, either you can run a melting furnaces or melting/holding furnaces operation with our burners it provides to achieve sufficient energy savings & the greater throughput.

Features:

Ø  Latest advanced Technologically

Ø  Outstanding performance

Ø  Less maintenance required

Ø  Low consumption of energy

Ø  Easy to Install and handle
For more information and query, Click Here or  http://www.silcarb.com/silicon-carbide-heating-elements.php

Mosi2 Heating Elements manufactured by Silcarb.

SILCARB is not only name of top brand in leading Manufactures and Suppliers of mosi2 heaters & Super Kanthal 1700-1900 in India but also trusted in the world since 1985.Fill free to call 9:30AM - 5:30PM on +91-8023347004 and reserve your orders here.

Silcarb is the no. one leading manufacturer of mosi2 heating elements across all over the world since 1985. Our customers are from Russia, Brazil, Italy, Pakistan, Nepal and etc.  Silcarb is engaged in the efficient production, supply and export of supreme quality furnaces and mosi2 heating elements for Industrial use.  Tel : +91-80-23347004 .or  click http://www.silcarb.com/silicon-carbide-heating-elements.php

Dosing Furnace a top and best quality name by Silcarb.

It is a matter of joy of us and reward of consisted team effort in improving working performance of our prominent product dosing furnace. yes! Dosing Furnace Manufacture by Silcarb has got performance rate 5 out of 5 in global standard level and become the brand name as Silcarb products.

"Silcarb has introduced a highly energy efficient dosing furnaces manufacturer which is made in Bangalore, India. The dosing accuracy is +-1%. All spares such as riser tube, silicon carbide heaters, pumps etc are available ex stock Bangalore, India.Silcarb is known as a top global brand name since 1985 ”

The dosing furnace is controlled by the multi-furnace electronic control system, accurately dosing. The AI could be feeding dosing operation. Dosing quantity range is from 0.3kg~100kg, tolerance is ±1.5%.

Dosing furnace carries out the metering by pressure and time, the liquid level of AI id displayed by indicator lights and touch screen on the control cabinet.

It is an aluminum dosing furnace with the flexibility to fulfill even the most demanding dosing requirements with high productivity. The model displayed exhibits features specifically useful for aluminum dosing to sand and low pressure die casting as well as for special purpose foundry applications.

It is equally suitable for small and large aluminium casting weights and variable pouring speeds. It has been carefully designed to dose an optimized. Low turbulence metal stream into the mold the main prerequisite for high casting quality.

Programming of the system is easily performed through a panel PC with a touch-screen. Processing data are stored in a large mold-specific database.

We varying casting positions pose no problems. We can fit the dosing furnace system with a mobile platform specifically designed to meet your aluminium die casting requirements.

Our gravity and sand casting provides maximum precision, excellent energy efficiency, high melt quality and maximum operating life. Special technical innovations also enable a significant increase in productivity during the aluminum die casting process.

   Contact:-

   Website:- www.silcarb.com/ or  http://www.silcarb.com/silicon-carbide-heating-elements.php

   Tel:- +91-80-23347004 / 23462904.

Aluminium Melting Furnace is the fastest selling manufactured of Silcarb.

Silcarb is in the field of industrial manufacturing furnaces and other heating elements since 1985. If you want to get industrial furnaces and heating elements, then Silcarb is your first choice.Without any hesitation, you can contact us and know the details of our product.

Key Specifications/Special Features:

Overview and application

This is the device converting three-phase power current into single phase intermediate frequency current and enabling metal to produce eddy current loss through electromagnetic field induction to achieve heating and melting and is applicable to melting, heating or holding of steel, copper, iron, aluminum, zinc, tin, nickel silver and other ferrous or nonferrous metal and alloy material, as well as heating treatment prior to forging, sintering and tube-bending forming in casting and melting industries. 

 Performances and features

1. Using a zero-voltage scanning soft-start mode, in any case may at any time to start or stop, will not have impact on power supply.

2. Fast smelting with low production cost; low-pollution and environment-friendly, 

3. A direct effect from the cold furnace melting. Dissolved material will be fully dumped clean. Molten material easy to replace.

4. Power adjustment flexibility. Be able to continuously smooth adjustment. Temperature uniformity can be easily controlled. Oxidation burning less. Metal components evenly.

5. Furnace shell using cast aluminum or steel structure, small footprint, furnace flip dump convenience, according to the need to use electric, manual, hydraulic tilting furnace and other means.

6. Designed to automatically adjust angle of inverter circuit that can automatically adjust the load impedance match, without adjustment of capacitance compensation and always run the equipment in good working condition, power supply system diagnostic error function, easy maintenance.

1 Melting time and power consumption/ton is important to equipment power, raw material shape and weight, operator’s skill level and other elements

2 Power parameters shall be subject to steel melting; lower power is required by melting of copper, aluminum, zinc or other material with low melting point; please consult Silcarb Technical Department for specific data

3 Configuration: an intermediate frequency power supply, a capacitor cabinet, an overturn control cabinet, body, two sets of reduction boxes and supports, two water cooling cables, and more

4 The above data is of standard model. We also provide customized non-standard products with different power or melting speed. 

To know the details and enquiry of our products, you can Click here.

Best Heat Temperature Furnace approved by Silcarb.

If you need Heat Treatment Furnace then Silcarb is your first choice. Silcarb is in the field of manufacturing various furnaces and heating elements since 1985 around all over the world.

Silcarb Heat Treatment Furnaces equipped with SiC rod heating can be used in the production of technical ceramics, especially for sintering at working temperatures up to 1550 °C. The WHTC product line with especially robust design can hold heavy charges including kiln furniture. The furnace chamber is equipped with a high-quality insulation made of high-temperature fiber blocks. The bogie insulation is structured in multi-layer lightweight refractory bricks on the heating chamber side.

The furnace is heated along both sides by vertically installed SiC heating rods. This heating technology permits processes requiring working temperatures above 1350 °C which cannot achieve with wire heating elements. The SiC rods are controlled by thyristor controller which counteract the aging of the heating elements by means of automatic power compensation.

• Tmax 1550  °C
• Dual shell housing with rear ventilation provides for low shell temperatures
• Swing door hinged on the right side
• Heating from both sides via vertically mounted SiC rods
• Thyristor controllers with automatic output compensation counteract the aging of SiC rods
• Multi-layer insulation with high-quality fiber modules on the heating chamber side
• Bogie for heavy loads lined with lightweight refractory bricks
• Bogie hand driven on rubber tires
• Motor-driven exhaust air flap on the furnace roof
• Over-temperature limiter with adjustable cutout temperature for thermal protection class 2 in accordance with EN 60519-2 as temperature limiter to protect the furnace and load
• Defined application within the constraints of the operating instructions
• NTLog Basic for Nabertherm Controller: Recording of process data with USB-flash drive

Additional equipment

• Safety concepts
• Exhaust air and exhaust gas piping
• Thermal or catalytic exhaust cleaning systems
• Process control and documentation via VCD software package or Nabertherm Control Center (NCC) for monitoring, documentation and control.

To know about our manufactured product details, Click Here

Muffle Furnace:- A demandable brand for global customers.

Why Silcarb manufactured muffle furnace is the first choice for global consumers:-

We are in industrial muffle furnace manufacturing profession since 1982.There is no need to prove our passion and commitment in industrial muffle furnaces manufacturing. Consumers should understand very well that the best quality muffle furnace is a vital testing instrument that is utilized in the laboratories for testing different materials. The instruments are used for conducting the test methods that require a high amount of heat. There are many applications of muffle furnace that are utilized in industries. The instrument can reach a very high temperature of up to 9500 C, which is ideal for some critical applications in industries.

Know more about standardized muffle furnace and how it can benefit your production, reach out to our experts now! or Tel : +91-80-23347004 ..

Here are some of the major applications of a muffle furnace:

Silcarb - Research and Analysis

The instrument can be used in the laboratories for performing the research about various properties of different materials. The instrument is used for converting the materials in absolute ashes. This ash is used for performing the analysis of different attributes of the materials that are being tested. It is the best way to study the chemical properties of different materials.

Silcarb - Heat Treatment

The device is used in different metallurgical processes for the heat treatment of different materials. The heat treatment is used for making any structural changes in the materials. The muffle furnace can reach up to such high temperatures that are capable of making desired changes in the materials at the molecular level.

Silcarb - Aerospace Industries

The aerospace industries use muffle furnace for testing the flame retardancy of distinct materials at very high temperature, which is to be equipped in the aircraft.

Silcarb offers highly efficient muffle furnace that is used widely in different industries for the purpose of quality assessment of different materials as well as products. It is a unique test cabinet precisely designed to analyze the percentage of Ash content in a particular test specimen. It follows International test standards IS & ASTM.

Silcarb Manufactured Muffle Furnace - Key Features:

• Temperature sensing through J-type sensor.

• Highly accurate test results under uniform temperatures.

• PID Control for Temperature.

• High Grade density imported Glass Wool Blanket insulation.

• Maximum Thermal Efficiency by insulation means.

• SSR based heaters

• Auto tuning Advance PID controller

Silcarb Manufacture Muffle Furnace - Technical specification:

• Inner Chamber Size - 4 x 4 x 9 Inch, 5 x 5 x 10 Inch, 6 x 6 x 12 Inch (Other size available)

• Display - 7 Segment LED display

• Accuracy - ± 5°C

• Least Count/Resolution - 1°C

• Sensor - J-type/K-type as per selection of range

• Power - 20A, 220VAC, Single phase, 50 Hz

• Timer Range - Up to 999 HRS (Timer optional)

• Temperature Range - Ambient to 900ºC, 1200 C & 1400 C as on request

For more details of our muffle furnace, kindly feel free to Contact Us.
Tel:- +91-80-23347004 / 23462904.
Website:- www.silcarb.com

High Temperature Furnace for the customer who needed it!

Silcarb is an energy efficient high-temperature furnaces and general furnace manufacturer.  Our furnaces meet the highest standards for quality, energy efficiency, and performance. Several Sizes available:  From laboratory, prototyping intermediate-scale, to large-scale with established high-safety heating devices, elements, furnaces, and refractories. Single phase to three phase models 36 kW - 500 kW.

Please Contact Silcarb if seeking to upgrade an old furnace with the modern heating elements or fiberfree insulation.  Rapid cooled sealed furnaces for Austempering and Martempering or similar heat treat conditions with accurate hold temperatures.  Industries served include the industrial, heat treat, medical, commercial, R&D, innovation, packaging, instrumentation, aviation, transportation, refrigeration/air conditioning, ashing organic and inorganic samples, petroleum refining,gravimetric analysis, biomass, chemicals,  forest products, iron and steel, food and beverage,cement, glass, fabricated metals, plastics and rubber products, reactors, alumina, aluminum, transportation equipment, foundries, computers, electronics, and electrical equipment, textiles, machinery, and all types of critical manufacturing.

• Safety:  Double walled Stainless Steel construction.  This, along with the fiber-free refractory, allows for a safe exterior working environment (~50°C or lower). Silcarb furnaces, where applicable, have a three-arm balanced swing away doors that keep the hot surface side away from the user.
• Warranty: Contact us to learn about the best warranty for your furnace
• High-Temperature Furnace Classes: Almost all Silcarb furnaces are lined with non-toxic FiberFree™ refractory in the furnace chamber. FiberFree refractory is safe-to-use insulation which does not contain any toxic short fibers.  Please check detailed specifications that are provided with the quote.
• Non-sag roof technology: MHI also uses the unique RHD FiberFree™ refractory to the roof of most furnaces. This novel refractory does not crack during cycling at operating temperatures which allows for longer life of the furnace and longer life from the heating elements. Fewer cracks and longer life means you will be running your furnace more efficiently and have an overall saving (monetary, energy, replacement materials, etc.). This FiberFree™ material advantage is uniquely available from MHI!
• Robustness: MHI uses nanofractal roof hangers.
• Unique Hearth Designs: Several bottom loader type furnaces now have floors that come standard with removable hearths. On large bottom loader furnaces, we have added a new design feature, which makes the already sturdy door-top fully removable and lockable.  If you ever damage the floor of the door - simply change out this piece without incurring the larger cost for the entire door.  Hearths can reach 2000°C operating temperatures with the unique non-toxic FiberFree refractory.
• Uniformity:  As high as +/- 2°C temperature uniformity for small chambers. Slightly more as the size increases.  Uniformity is related to insulation quality and quantity, furnace design, best heating elements and high-class control systems that for example are easily accepted in US government laboratories. Overall care matters when mating ceramics, thick gauge stainless steel and high-temperature heating elements.  We often find MHI provides an additional layer of insulation compared to other manufacturers and provides the latest in feedback control electronics.
• Furnace accessories of the highest quality.
• Our heating elements routinely outperform. Silcarb offers the highest temperatures and longest life available in  Silicon Carbide or MoSi2 heating elements. (Please see customer testimonials for elements.
• Awards: Silcarb has received the prestigious R&D100 and other awards for its heating elements, refractory materials, and furnaces. This shows our commitment to innovation and continuous improvement so that you have the highest quality and best performing furnace.
• Access to best practices and patented technology:  We are a completely integrated high-temperature furnace manufacturer which allows us to respond quickly and efficiently to our customers' needs worldwide. Silcarb has several service testimonials from satisfied customers.
• Versatile:  Silcarb furnaces are used in diverse applications from chemical processing, vapor deposition, nanoscale processing, materials processing and energy conversion from R&D to prototypes to industrial scale operations.
• Flexibility:  When appropriate Sillcarb takes significant care in providing versatility.  Multitap transformers are often provided when we feel the customer may move the furnace over time to a different location.  In some areas of the world, there is a need for multitap transformers in order to cater for long-cycle voltage fluctuations. However, it is very important for the user to specify the correct voltage at the time of ordering.

For more information and query.

Tel : +91-80-23347004 / 23462904.

Fax : +91-80-23341563 / 23312458.

E-mail: silcarb@vsnl.com

Website: www.silcarb.com